Fixed & Mobile Fume Extraction

The hazards of exposure to welding fumes, dust, and vapours in the workplace is a serious health risk, and with ever changing workplaces the need to reduce energy costs and meet environmental issues is key. Extractability Portable or fixed filtration units can assist in meeting these matters. Fixed filtration units for fumes, dust, and vapours can save valuable work space and can be located inside or outside the factory/workshop. Mobile fume extractors provide increased flexibility, It makes extraction at various workplaces and locations possible.

MOBILE FILTERS

FIXED FILTERS

ProtectoXtract

Click to enlarge images

 ProtectoXtract is a BGIA approved mobile high-vacuum extraction system for filtration of particulate fumes, dusts and some gases. The ProtectoXtract uses a 5-stage filtration system, with replaceable filters and is quiet in operation 68dBA. The ProtectoXtract is supplied with 3m suction arm, hose with internal joints, filter and provides air movement of 2500 m3/h.

 

Compliant with DIN EN ISO 15012-1, so is suitable for category W3 stainless welding fumes 30 NiCr. The ProtectoXtract is a mobile unit, weighing only 80kg and is supplied on swivel casters for manoeuvrability. Options available for a 110v or 230v mains input supply. IMPORTANT - When used with processes that produce spatter and/or grinding sparks, the optional ProtectoSpark Filter (EXT978013) must be used.

 

 

Part Numbers

EXT1MOB110

EXT1MOB230

ProtectoXtract Mobile Extractor 110v

ProtectoXtract Mobile Extractor 230v

 

 

Accessories Part Numbers

EXT978003

EXT978004

EXT978005

EXT978006

EXT978014

EXT978013

Replacement ‘Gross’ Filter

Replacement Pre-Filter

Replacement Main Filter

Replacement Activated Carbon Filter

Replacement Washable Aluminium Filter

Optional ProtectoSpark Filter

Specifications

Extraction Capacity

 

Filter Efficiency

Motor Power

Noise Level

Weight

Dimensions

IP Rating / ISO Class

 

 

115v : 1600 m3/hr @ 1800pa  100%

230v : 1600 m3/hr @ 1800pa  100%

>99%

1.1kW

72 dB(A)

80 kg  (without arm)

58cm x 58cm x 90cm

IP 54  /  F

ProtectoXtract Twin

ProtectoXtract Twin is a FDA approved mobile high-vacuum extraction system for filtration of particulate fumes, dusts and some gases. The ProtectoXtract Twin uses a 2 stage filtration system, with replaceable filters and is quiet in operation (<72dB[A]).

 

The ProtectoXtract Twin is supplied with 2 x 2m, 3m or 4m suction arm, hose with internal joints, filter and provides air movement of 3500 m3/h. When used with processes that produce spatter the optional aluminium pre-filter must be used. Compliant with DIN EN ISO 15012-1, so is suitable for category W3 stainless welding fumes (>30% Ni+Cr).  The ProtectoXtract Twin is a mobile unit, weighing only 130kg and is supplied on swivel casters for manoeuvrability. Operates from a 415v mains input supply.

Specifications

Extraction Capacity

Filter Efficiency

Motor Power

Noise Level

(nozzle installed)

Weight

Dimensions

IP Rating / ISO Class

 

3500 m3/hr @ 2500pa

415 > 99.99%

2.2 kW

72 dB(A)

 

130 kg

665mm x 681mm x 1075mm

IP 54 / F

Part Numbers

EXT3MOB2415T

EXT3MOB3415T

EXT3MOB4415T

 

ProtectoXtract Twin Mobile 415v 2M

ProtectoXtract Twin Mobile 415v 3M

ProtectoXtract Twin Mobile 415v 4M

Accessories Part Numbers

EXT100008

EXT97054

EXT10032

EXT10029

Optional Spark Arrestor Filter

Optional Carbon Filter

Replacement Pre Filter

Replacement Main Filter

ProtectoXtra

ProtectoXtra mobile extraction system for filtration of particulate fumes and dust. The ProtectoXtra incorporates a cleanable, reusable PTFE cartridge filter for improved economic operations.

The ProtectoXtra is supplied with a 3 metre extraction arm, hose with external joints and provides air movement of 2200 m3/h. The PTFE cartridge filter comes already installed. The ProtectoXtra is a mobile unit, weighing 170kg and is supplied on swivel casters for manoeuvrability.

 

Main Features

• PTFE cartridge 10m2

• Pressure switch alarm

• Filter separation efficienc of ≥ 99 % @ 0,2 - 2 μ

• Electronic filter monitoring

• Operating hours meter

• 10 metre mains cable

• Non-woven polyester filter (fitted

as standard)

• Filter class H13/14

• W3 compliant

 

Part Numbers

EXT1LEV

EXTLEVCART

EXTPVC160

EXTLEVHOOD

ProtectoXtra Mobile Extractor 110v/230v

Cartridge

Replacement Hose (10m)

Replacement Hood

 

 

ProtectoReclenz Twin

ProtectoReclenz Twin is a BGIA approved mobile welding fume filter IFA certified class W3 incorporating a separator. Features two durable large surface area filter cartridge with PTFE laminate, complete with audible and visible filter monitor, rotational direction indicator and hour meter.

 The unit is capable of handling up to 3500 m³/hr and is complete with a 2 x 2, 3 or 4m 150mm diameter hose type arm with internal support structure. The unit has a 2.2 KW fanset and is supplied with a 5m mains input cable and plug. The unit comes with 2 filter cartridge that can be easily cleaned quickly and easily with compressed air.  This mobile unit weighs only 150 kg and is supplied on swivel castor's for manoeuvrability.

 

Part Numbers

EXT3REC2415T

EXT3REC3415T

EXT3REC4415T

 

ProtectoReclenz Twin Mobile 2m 415v

ProtectoReclenz Twin Mobile 3m 415v

ProtectoReclenz Twin Mobile 4m 415v

 

Accessories Part Numbers

EXT10025

EXT9510050001

Filter Cartridge 10m2 BIA M 327 x 600mm

Pre-coat for filter cartridges, 100g

 

Specifications

Extraction Capacity

Filter Efficiency

Motor Power

Noise Level

(nozzle installed)

Weight

Dimensions

 

3500 m3/hr @ 2500pa

415 > 99.99%

2.2 kW

72 dB(A)

 

150 kg

665mm x 778mm x 1625mm

ProtectoAirFill

ProtectoAir Fill is a BGIA approved mobile fume filter type UPF-BIA class W3 incorporating a separator. Featuring a durable large surface area reusable filter cartridge with PTFE laminate, complete with audible and visible filter monitor, rotational direction indicator and hour meter.

The unit is capable of handling up to 1300 m³/hr and is available with a 2, 3 or 4 metre 150mm diameter hose type arm with internal support structure. The unit has a 1.1 kW fanset and is supplied with a 5m mains input cable and plug. The filter cartridge can be cleaned quickly and easily with compressed air. This mobile unit weighs only 130 kg and is supplied on swivel castors
for manoeuvrability.

 

 

 

Part Numbers

EXT1AIR2110

EXT1AIR2230

EXT1AIR3110

EXT1AIR3230

EXT1AIR4110

EXT1AIR4230

EXT20170042

EXTPVC150

EXT95014901601

 

ProtectoAir Mobile Extractor 2m 110v

ProtectoAir Mobile Extractor 2m 230v

ProtectoAir Mobile Extractor 3m 110v

ProtectoAir Mobile Extractor 3m 230v

ProtectoAir Mobile Extractor 4m 110v

ProtectoAir Mobile Extractor 4m 230v

Auto cleaning set for ProtectoAir
Replacement Hose 10m

Optional Spark Latch 160mm

 

 

Main Features

• NANO manual cleanable filter 20m2

• Optical and acoustic filter monitoring

• Operating hours meter

• Operation control lamp

• 2m, 3m, 4m hose type arm with

internal support structure

• 5m mains input cable and plug

• Unit only weighs 130kg

• Optional self cleaning system

 

ProtectoAutoclenz Twin

ProtectoAutoclenz Twin is a self cleaning mobile fume filter type PF incorporating a separator, two durable large surface area filter cartridge, and complete with a filter monitor, post-cleaning function and hour meter. The unit is capable of handling up to 3500 m³/hr and is complete with a  2 x 2, 3 or 4m 150mm diameter hose type arm with internal support structure.

 

The unit has a 2.2 kW fan-set and is supplied with a 5m mains input cable. ProtectoAutoclenz Twin weighs 190kg and is supplied on swivel casters for manoeuvrability.

Part Numbers

EXT3AUT2415T

EXT3AUT3415T

EXT3AUT4415T

 

ProtectoAutoclenz Twin Mobile 2m 415v

ProtectoAutoclenz Twin Mobile 3m 415v

ProtectoAutoclenz Twin Mobile 4m 415v

 

Accessories Part Numbers

EXT10025

EXT9510050001

 

Filter Cartridge 10m2 BIA M 327 x 600mm

Pre-coat for filter cartridges, 100g

 

Specifications

Extraction Capacity

Filter Efficiency

Motor Power

Noise Level

(nozzle installed)

Weight

Dimensions

3500 m3/hr @ 2500pa

415 > 99.99%

2.2 kW

72 dB(A)

 

190 kg

665mm x 981mm x 1625mm

ProtectoTwin

ProtectoTwin is a twin high-pressure turbine with infinitely adjustable speed control specifically designed to extract and filter metal particulate fumes created in welding processes. The ProtectoTwin is supplied with a 2.5m hose and magnetic foot welding nozzle.

ProtectoTwin is fitted with a BIA M filter cartridge that filters hazardous substances to an extent of more than 99 per cent.  Dual Port facilitating local extraction via hood and torch extraction from a single unit. The filter can be cleaned manually or with compressed air, providing a long filter life. The particles are collected in a dust collection drawer and can be easily removed from the unit. The ProtectoTwin is highly portable weighing only 25kg and is supplied on swivel castors. Operates from a 230v mains input supply

 

 

Part Numbers

EXT1TWI230

ProtectoTwin Twin Port Extractor 230v

 

Accessories Part Numbers

EXT9631925

EXT9631950

EXT9631910

EXT9870004

Suction hose 45mm 2.5m with couplings

Suction hose 45mm 5m with couplings

Suction hose 45mm 10m with couplings

Carbon Brushes

Specifications

Extraction Capacity

Filter Efficiency

Motor Power

Noise Level

(nozzle installed)

Weight

Dimensions

340 m3/h

> 99%

1.6 kW

 70 dB(A)

 

25kg

300mm x 300mm x 670mm

ProtectoCart

ProtectoCart is a compact and affordable high-vacuum mobile cartridge filter that can be manually cleaned with compressed air. Its space-saving design and impressive negative pressure make it a viable light duty option for evacuating and filtering the fumes and particles produced by a variety of welding applications.

A maintenance free turbine draws the fumes/dust through a GORE-TEX filter cartridge with up to two suction ports. A digital interface gives easy control of the turbine speed and filter monitoring. The system is configured to enable manual cartridge cleaning using compressed air. A specially sized polyethylene bag can be fitted into the collection bin to make waste

removal easier.

 

 

 

Main Features

• Automatic speed control

• High quality GORE-TEX filter cartridge

• 2 suction ports Ø 50 mm

• 1 port cover for suction nozzle

• Service-friendly maintenance door

• Dust collecting tray

• Operating hours meter.

• Optical filter monitoring

• 5 metre mains cable

Part Numbers

EXT1CAR230

EXT1AIR2230

EXT1AIR3110

EXT1AIR3230

EXT1AIR4110

EXT1AIR4230

EXT20170042

EXTPVC150

EXT95014901601

 

ProtectoAir Mobile Extractor 2m 110v

ProtectoAir Mobile Extractor 2m 230v

ProtectoAir Mobile Extractor 3m 110v

ProtectoAir Mobile Extractor 3m 230v

ProtectoAir Mobile Extractor 4m 110v

ProtectoAir Mobile Extractor 4m 230v

Auto cleaning set for ProtectoAir
Replacement Hose 10m

Optional Spark Latch 160mm

 

 

ProtectoSmart

ProtectoSmart is best suited to extracting and filtering fume gases, as well as absorbing solvent fumes and odours. For this purpose, the unit can be equipped with one flexible extractor arm or application-specific fittings.

The polluted air is sucked into the extractor hood and transported through the extractor arm to the filter unit. Here, the coarse dust particles are collected in the pre-filter mat. Subsequently, the air is lead through the additional filtering mats to the particle filter which traps extremely fine dust particles with an efficiency of more than 99%. Then the filtered air passes through the

activated carbon cassette as a last filter stage where the gases and odours will be refined. Then the air is sucked in by the ventilator and recycled to the air in the workshop through the exhaust grid at the back of the unit.

 

 

Main Features

• The unit has a 1.1 kW 230v no sparking fanset

• Suitable for absorbing overspray, solvents, isocyante

fumes and odours emerging from spraying, painting

and works with solvent materials

• 14.5kg of Carbon

• Capable of handling up to 3000 m/hr

• 5 metre mains cable

 

Part Numbers

EXT1SMA2230

EXT1SMA3230

EXT1SMA4230

EXT95014901601

 

ProtectoSmart 230v 2m 150mm PKG

ProtectoSmart 230v 3m 150mm PKG

ProtectoSmart 230v 4m 150mm PKG

Optional Spark Latch 160mm

 

CV Filter

The filter is designed to handle welding fumes from one work station, but several filters can be used in parallel and connected to serve several work stations in the same system. To be used in conjunction with VTA systems as an in-line filter for returning clean air back into the workplace.

The filter cartridge has a surface area of 22m2. As a protection against larger particles a pre-filter c/w mesh is included inside the unit. The filter cartridge and steel casing is mounted between two gables on an anodised aluminium profile.

 

Special Features

• Powered coated steel/paperboard

filter casing

• Powered coated steel brackets

• Maximum temperature processed air 60°C

• Filter cartridge type CFD 220

• Filter efficiency to EN-60335-2-69 99%

• Dust class M(BIA)

• Filter area 22m2

• Pre-filter mesh

• Ideal for converting existing
non-filtering systems

Part Numbers

EXTCVD

Replacement Filter

CV Filter

EXTCFD220

ProtectoXtract Wall

ProtectoXtract Wall is a FDA approved wall mounted welding fume extraction system for filtration of particulate fumes, dusts and some gases. The ProtectoXtract wall unit uses a 2 stage filtration system, with replaceable filters and is quiet in operation (<70dB[A]). The ProtectoXtract Twin is supplied with a 2m, 3m or 4m suction arm, hose with internal joints, filter and provides air movement of 2500 m3/h. When used with processes that produce spatter the optional aluminium pre-filter must be used.

 

Compliant with DIN EN ISO 15012-1, so is suitable for category W3 stainless welding fumes (>30% Ni+Cr).  The ProtectoXtract wall unit weighs only 122kg and operates from a 415v mains input supply.

 

 

Specifications

Extraction Capacity

Filter Efficiency

Motor Power

Noise Level

(nozzle installed)

Weight

Dimensions

IP Rating / ISO Class

2500 m³/h  @ 2500pa

415 v > 99.99%

1.1kw

70 dB(A)

 

130 kg

665mm x 681mm x 940mm

IP 54 / F

 

 

Part Numbers

EXT3MOB2415W

EXT3MOB3415W

EXT3MOB4415W

ProtectoXtract Wall 2M

ProtectoXtract Wall 3M

ProtectoXtract Wall 4M

ProtectoXtract Wall Twin

ProtectoXtract Wall Twin is a FDA approved wall mounted welding fume extraction system for filtration of particulate fumes, dusts and some gases. The ProtectoXtract wall unit uses a 2 stage filtration system, with replaceable filters and is quiet in operation (<72dB[A]).

 

The ProtectoXtract Twin is supplied with 2 x  2m, 3m or 4m suction arm, hose with internal joints, filter and provides air movement of 3500 m3/h. When used with processes that produce spatter the optional aluminium pre-filter must be used.

 

Compliant with DIN EN ISO 15012-1, so is suitable for category W3 stainless welding fumes (>30% Ni+Cr).  The ProtectoXtract wall twin arm unit weighs only 142kg and operates from a 415v mains input supply.

 

 

 

 

Part Numbers

EXT3MOB2415WT

EXT3MOB3415WT

EXT3MOB4415WT

ProtectoXtract Wall Twin 2M

ProtectoXtract Wall Twin 3M

ProtectoXtract Wall Twin 4M

Specifications

Extraction Capacity

Filter Efficiency

Motor Power

Noise Level

(nozzle installed)

Weight

Dimensions

IP Rating / ISO Class

3500 m³/h  @ 2500pa

415 v > 99.99%

2.2kw

72 dB(A)

 

142 kg

665mm x 681mm x 940mm

IP 54 / F

 

 

ProtectoAutoclenz Wall Twin

ProtectoAutoclenz Wall Twin unit is a self cleaning wall mounted welding fume filter incorporating a separator, two durable large surface area filter cartridge, and complete with a filter monitor, post-cleaning function and hour meter.

 

The unit is capable of handling up to 2500 m³/hr and is complete with 2 x 2, 3 or 4m 150mm diameter hose type arm with internal support structure.

 

The unit has a 2.2kW fanset and is supplied with a 5m mains input cable. ProtectoAutoclenz wall unit weighs 165kg.

 

 

 

 

 

 

Part Numbers

EXT3AUT2415WT

EXT3AUT3415WT

EXT3AUT4415WT

ProtectoAutoclenz Wall Twin 2M

ProtectoAutoclenz Wall Twin 3M

ProtectoAutoclenz Wall Twin 4M

Specifications

Extraction Capacity

Filter Efficiency

Motor Power

Noise Level

(nozzle installed)

Weight

Dimensions

3000 m³/h  @ 3000pa

415 v > 99.99%

2.2kw

72 dB(A)

 

165 kg

665mm x 681mm x 2100mm

Protecto EcoCube

Protecto EcoCube is a filter unit equipped with filter cartridges applicable for nearly every task in the area of fume and dust filtration. The polluted air is extracted by means of the ventilator and guided towards the filtering section. The toxic particles are deposited on the surface of the filter cartridges. The cartridges are cleaned automatically by compressed air. The particles deposited on the cartridge are detached by the compressed air blast and reach a dust collecting tank. The cleaned air is recycled back into the working space without any heat loss.

The main parts of the Protecto EcoCube are the fan, pneumatic housing, filter section including cartridges, sparklatch and dust collecting section as well as the control unit for filter cleaning.

 

Specifications

Extraction Capacity

Filter Efficiency

Motor Power

Noise Level

(nozzle installed)

Weight

Filter Surface Area

3500 / 4000 / 5000 m³/h

> 99%

2.2kw- 3Kw- 4kw

78 dB(A)

 

130 kg

40 - 80 m² (4 cartridges à 10 or 20 m²)

 

 

Part Numbers

EXT3CUB55

EXT3CUB75

EXT3CUB11

 

EcoCube 400v 5.5kw 3ph

EcoCube 400v 7kw 3ph

EcoCube 400v 11kw 3ph

 

ProtectoCube 2N-2H

The ProtectoCube 2N is suitable for various suction problems at several working places at the same time for work involving unalloyed metals and precious metals, galvanized material and aluminium. The unit is IFA certified for welding fume class W3.

 

The released fumes and dusts are extracted via appropriate suction elements and guided into the filter unit. A baffle plate with a large surface serves as pre-separator and distributes the particles on the whole filter surface. All filter units are fitted with hanging filter cartridges. There for, the admission of the cartridges is carried out on the side. Heavy particles fall down directly into the dust container.

 

The filter cartridges are precoated and work with a special filter medium. This considerably increases their lifetime compared to standard cartridges

Specifications

Extraction Capacity

Filter Efficiency

Motor Power

Noise Level

(nozzle installed)

Weight

Dimensions

2500 - 5000 m³/h  @ 2800 - 3000pa

415 v > 99.99%

1.5 - 4kw

72 dB(A)

 

280 - 350 kg

665mm x 983mm x 2070 - 2670mm

Part Numbers

EXT3CUB2N15

EXT3CUB2N22

EXT3CUB2N3

EXT3CUB2N4

 

 

ProtectoCube 2N 1.5Kw Unit 415V

ProtectoCube 2N 2.2Kw Unit 415V

ProtectoCube 2N 3Kw Unit 415V

ProtectoCube 2N 4Kw Unit 415V

ProtectoCube 4N - 4H

The ProtectoCube 4N - 4H is suitable for various suction problems at several working places at the same time for work involving unalloyed metals and precious metals, galvanized material and aluminium. The unit is IFA certified for welding fume class W3.

 

The released fumes and dusts are extracted via appropriate suction elements and guided into the filter unit. A baffle plate with a large surface serves as pre-separator and distributes the particles on the whole filter surface. All filter units are fitted with hanging filter cartridges. There for, the admission of the cartridges is carried out on the side. Heavy particles fall down directly into the dust container.

 

The filter cartridges are precoated and work with a special filter medium. This considerably increases their lifetime compared to standard cartridges

Specifications

Extraction Capacity

Filter Efficiency

Motor Power

Noise Level

(nozzle installed)

Weight

Dimensions

3500 - 10000 m³/h  @ 2700 - 3000pa

415 v > 99.99%

2.2 - 11kw

72 dB(A)

 

280 - 450 kg

800mm x 800mm x 2320 x 2920mm

Part Numbers

EXT3CUB4N22

EXT3CUB4N3

EXT3CUB4N4

EXT3CUB4H55

EXT3CUB4H75

EXT3CUB4H11

ProtectoCube 4N 2.2Kw Unit 415V

ProtectoCube 4N 3Kw Unit 415V

ProtectoCube 4N 4Kw Unit 415V

ProtectoCube 4N 5Kw Unit 415V

ProtectoCube 4N 7.5Kw Unit 415V

ProtectoCube 4N 11Kw Unit 415V

Protecto ZPF 6H

Suitable for various extraction tasks at several working places at the same time. Especially suitable for large amounts of air. The central, self cleaning cartridge filter system cleans the polluted air that is guided by an extraction element suitable for practical application through a specially designed ducting system. A baffle plate with a large surface made of copper serves as a preseparator and disperses the particles on the whole filter surface. A suitable sized extraction fan is required.

Special Features

• Fully automatic cleaning via POWER SPRAY-SYSTEM

• Display control unit

• 6 extensive filter cartridges with 25 m²

filter surface each

• Dust collecting tray with snap fasteners

• Integrated compressed air container

• Maintenance doors

• Filter required

• PE bag for the dust collecting tray

 

Part Numbers

EXTZPF6H55

EXTZPF6H75

EXTZPF6H11

Protecto ZPF 6H - 500 5.5kw

Protecto ZPF 6H - 600 7.5kw

Protecto ZPF 6H - 800 11kw

Wet Dust Collector

Wet Dust Collector unit is simple and trouble-free during operation. The air is cleaned by swirling the dust with water. The particles in the air flow are enclosed by water and bonded. The extracted dust particles settle in the lower water tank and can then be discharged by the ball valve, which is installed at the lowest point of the unit and can then be removed through a

maintenance flap. The fan is suitable for continuous operation and is included with the unit as standard. The engine of the wet cyclone separator requires very low maintenance.

 

Specifications

Max. volumetric flow of the fan

Max pressure

Motor Performance

1500 – 9000 m³/h

1400 - 2700pa

1.5 - 11kw

Special Features

• Self induced spray wet collector ranging

from 0.2m³/s to 4.5m³/s

• Efficiency levels of up to 98%

• Integrated fan

• Easily maintainable

• Suitable for use with aluminium dust

Part Numbers on request

OilCube

OilCube is designed to remove hazardous oil mist that is created by heat treatment processes such as CNC milling/ profiling machines. Inhalation of such mist can cause severe breathing difficulties as well as irritation to the eyes, nose and throat.

The OilCube is a compact design and is a plug & play device that contains all its own accessories. It will also decrease you time and labour expenses due to its custom engineered filters and oil drainage system. OilCube is extremely quiet thanks to its insulated ventilation cabin.

The OilCube takes dirty oil mist and collects it in the OilCube metal filters. It then drains into the mesh filters before being filtered by the pre-coalescer filters, which are there to extend the expensive coalescer filter life. This is the final stage before releasing oil-free air back in to the atmosphere.

 

 

Special Features

• Fan protection with control lamp

• Oil recycling filter

• Collecting tank

• Low noise

• Six stage filtration process

• User-friendly access doors for easy maintenance

Part Numbers

OilCube 1000m3 HEPA

OilCube 1500m3 HEPA

OilCube 2000m3 HEPA

OilCube 3000m3 HEPA

OilCube 4000m3 HEPA

EXT3OIL1000H

EXT3OIL1500H

EXT3OIL2000H

EXT3OIL3000H

EXT3OIL4000H

Call Extractability for assistance in selecting the
appropriate  OilCube model to suit the chamber
volume of your CNC and air changes require